Integration of OFLS Series Rogowski Coils with IoT Technology

20-10-2025

Integration of OFLS Series Rogowski Coils with IoT Technology: Enabling Smart Current Monitoring and Remote Management

Introduction

The OFLS Series Rogowski Coils, known for their flexible, high-bandwidth, and dynamic current measurement capabilities, are increasingly being integrated with Internet of Things (IoT) technology to enable remote monitoring, predictive maintenance, and intelligent energy management. By leveraging wireless communication, cloud computing, and edge analytics, these coils can transmit real-time current data to centralized systems, enhancing grid stability, industrial automation, and energy efficiency. This article explores how OFLS Rogowski Coils are being transformed into smart sensors through IoT integration, their applications in energy management and industrial automation, and the key technologies enabling this evolution.

IoT-Enabled Current Monitoring: Key Technologies & Architecture

The integration of OFLS Rogowski Coils with IoT involves a three-layer architecture:

  1. Perception Layer (Data Acquisition)


    • The OFLS Rogowski Coil measures dynamic AC currents (especially in high-frequency and fast-changing environments, such as EV charging stations, renewable energy inverters, and industrial machinery).


    • Signal conditioning (integrator circuits & ADCs) converts the coil’s output into a digital signal for transmission.


  2. Network Layer (Data Transmission)


    • Wireless protocols (Wi-Fi, LoRa, NB-IoT, 4G/5G) enable real-time data transfer to cloud platforms or edge devices.


    • Industrial IoT (IIoT) networks ensure low-latency, high-reliability communication for critical applications like power grid monitoring.


  3. Application Layer (Data Analysis & Control)


    • Cloud-based platforms (AWS IoT, Azure IoT, Tencent Cloud IoT Explorer) store and analyze current data, applying AI/ML algorithms for anomaly detection, load forecasting, and fault prediction.


    • Remote dashboards allow operators to monitor current trends, receive alerts, and automate responses (e.g., load shedding, circuit breaker control).


Innovative Applications in Energy & Industry

1. Smart Energy Management

  • Grid & Renewable Energy Monitoring: OFLS Rogowski Coils, combined with IoT, track solar/wind farm output, grid stability, and energy theft detection.


  • Demand Response Optimization: Real-time current data helps utilities balance loads and reduce peak consumption.


2. Industrial Automation & Predictive Maintenance

  • Motor & Equipment Monitoring: Detects overcurrents, phase imbalances, and early signs of mechanical failure in factories.


  • Smart Factories: Integrates with PLCs and SCADA systems for automated process control.


3. EV Charging & Battery Management

  • Fast-Charging Stations: Monitors high-current DC flows to prevent battery damage and optimize charging efficiency.


  • Battery Health Analytics: AI-driven current trend analysis predicts battery degradation.


Future Trends & Challenges

  • Edge AI for Faster Decision-Making: Reducing cloud dependency for real-time fault detection.


  • 5G & LPWAN for Ultra-Low Latency: Enhancing remote control in critical infrastructure.


  • Cybersecurity Risks: Securing IoT-connected current sensors against data breaches and hacking.


Conclusion

The fusion of OFLS Series Rogowski Coils with IoT technology is revolutionizing current monitoring, enabling smarter energy systems, predictive maintenance, and industrial automation. As 5G, AI, and edge computing evolve, these smart sensors will play a pivotal role in next-gen power grids, EV infrastructure, and digital factories.


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  • AI-powered energy management


  • 5G & smart current sensing


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